Guia Definitivo para Máquinas de Moldagem por Sopro de Extrusão: Os 10 Melhores Fabricantes na Turquia (2025)

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setembro 7, 2025

 

Guia Definitivo para Máquinas de Moldagem por Sopro de Extrusão: Os 10 Melhores Fabricantes na Turquia (2025)

Encontre a melhor máquina de moldagem por sopro de extrusão na Turquia. Nosso guia de 2025 classifica os principais fabricantes por preço, consumo de energia e suporte local para aumentar seu ROI.

I’m here to help you navigate the process of buying an Extrusion blow molding machine in Turkey. This isn’t just a list; it’s a guide to making a smart investment. We’ll look at machines that fit the needs of Turkish industry, from high-volume dairy and beverage containers to chemical drums and automotive parts. This guide gives you the information to choose a partner, not just a piece of equipment.

Visão geral dos fabricantes (com sites oficiais)

Kautex Maschinenbau — https://www.kautex-group.com

lekamachine — https://lekamachine.com

Bekum — https://www.bekum.com

SE-KA MAKINA — http://www.sekamakina.com.tr

Plasmak — https://plasmak.com

SMI Group — https://www.smigroup.it

Plastiblow — https://www.plastiblow.it

Hesta — https://www.hesta.de

Magic MP — https://www.magicmp.it

Techne — https://www.technemachinery.com

Why This Matters in 2025

Choosing the right machine in Turkey today is about battling rising energy costs and staying competitive. Your old hydraulic machine is likely costing you a fortune in electricity. Modern all-electric and hybrid machines can slash that cost. Uptime is everything. You can’t afford bottlenecks because a machine is down and you’re waiting for a part to clear customs. Quick changeovers are also critical for serving clients who demand smaller, more frequent orders.

This decision impacts your profitability for the next decade. The right partner provides fast service, has parts nearby, and helps you make decisions quickly to capture new business.

Cost and Pricing Signals for 2025

When budgeting for an Extrusion blow molding machine in Turkey, think in terms of Total Cost of Ownership (TCO), not just the sticker price. A basic continuous shuttle machine might start around 1,500,000 TRY, while a high-speed, multilayer rotary wheel platform can easily exceed 15,000,000 TRY. Accumulator head machines for large drums are priced based on shot size and complexity.

Key cost drivers include the number of cavities, clamp force, multilayer head technology, and the level of automation for deflashing and packaging. Remember to factor in freight costs, customs duties and VAT (especially for non-EU machines), and the cost of installation and training (commissioning).

Energy, Utilities, and Sustainability

With electricity prices in Turkey, energy consumption is one of your biggest operating costs. I always tell clients to demand energy data in kWh per 1,000 bottles produced. This is your key performance indicator (KPI). All-electric machines are the champs here, using energy only when needed and often cutting consumption by 40-50% compared to older hydraulic designs. Servo-hydraulic (hybrid) machines offer a good balance of power and efficiency.

Also, consider your factory’s compressed air capacity and water cooling systems. A new machine needs adequate, reliable utilities to run efficiently. Good insulation on the extruder and die head is a small feature that saves a lot of money over time.

Throughput vs. Flexibility Trade-offs

The right machine type depends entirely on what you make. For a producer of millions of identical ayran or milk bottles, a rotary wheel Extrusion blow molding machine offers the lowest cost per unit with incredible speed. But it’s not flexible.

If you produce a wide range of shampoo bottles, cleaning product containers, and food jars for different clients, a continuous shuttle machine is your workhorse. It offers the best flexibility for frequent mold changes. For large items like 20-liter jerry cans, chemical drums, or automotive ducts, you need an accumulator head machine that can deliver a large shot of plastic quickly and precisely.

Mold, Tooling, and Quick-Change Strategy

Your machine is only as good as its mold. When you send out a Request for Quotation (RFQ), include the cost of a production-ready mold. Also, think about the whole changeover process. This includes changing the mold, neck tooling, and end-of-arm tooling (EOAT) for the robot.

Ask suppliers for video-verified changeover times. Features like quick-change carts and automated adjustments can turn a 4-hour job into a 45-minute one. In the Turkish market, where skilled labor is valuable, this speed and simplicity directly improve your bottom line.

Process Control and Quality

Modern process control is how you reduce scrap and keep quality consistent between shifts. Look for machines with advanced parison programming, giving you many points to control the wall thickness of your container. This saves resin and improves performance, like the top-load strength of a bottle.

Stable heating in the die head and precise blow pressure profiles are essential for quality. Good process control means you can achieve a high Cpk (process capability index), proving to your customers that you can deliver quality parts reliably.

Materials and Multilayer Barriers

Most Extrusion blow molding machine applications in Turkey use HDPE and PP. These are great, versatile materials. But if you’re making containers for oxygen-sensitive foods (like ketchup) or certain chemicals, you’ll need a multilayer machine. These machines co-extrude multiple layers, including a thin barrier layer like EVOH, to protect the product inside.

When considering multilayer, also think about the recycling stream. Turkey is improving its recycling infrastructure, so make sure your bottle design, including any barrier layers, aligns with local capabilities and packaging regulations.

Top 10 Extrusion Blow Molding Machine Manufacturers in Turkey

Kautex Maschinenbau (German OEM with Turkish subsidiary)

Kautex is a global leader and one of the pioneers of blow molding technology. Their direct presence in Turkey (Kautex Makina Sanayi A.Ş.) provides a huge advantage for local manufacturers seeking premium German engineering backed by accessible, factory-direct service, support, and spare parts. They are a top choice for the automotive and industrial packaging sectors.

Principais produtos

Kautex offers a wide range of KBB-series shuttle machines for consumer and industrial packaging, as well as KSB machines for suction blow molding of complex 3D parts like automotive ducts. Their all-electric KBB-E models are highly regarded for energy efficiency and precision.

Prós

Excellent machine quality and reliability. Strong local subsidiary in Turkey for service and parts. Leaders in technology for large industrial containers and complex automotive parts. Strong focus on energy efficiency.

Contras

Premium pricing reflects their high-end technology. Lead times can be longer due to high demand. Machines are complex and may require a higher level of operator skill.

Site oficial: https://www.kautex-group.com

lekamachine (OEM global com cobertura na Ásia)

As a technical sales manager for LekaMachine, I can tell you we focus on delivering a strong balance of performance and value. We manufacture in Vietnam and manage the entire supply chain directly from our offices, ensuring a smooth process for our Turkish customers. While we don’t have a physical office in Turkey, we provide comprehensive support through remote diagnostics, project management, and a fast 60-90 day delivery time that is often a major advantage over European competitors.

Principais produtos

Our portfolio includes the versatile FORMA Series for general-purpose applications, the high-speed AERO Series for maximum output in packaging, and the powerful TITAN Series for large industrial containers up to 4000 liters. We also produce stretch blow molding machines for PET bottles with our BOTTLER and AQUA series.

Prós

Excellent total cost of ownership (TCO). A very short delivery time of 60-90 days helps you start production faster. A wide range of machines covers everything from small bottles to very large industrial drums. Direct B2B model provides full supply chain support.

Contras

Support is handled remotely and by fly-in technicians, not a local service office. As a newer brand, we have fewer installations in Turkey compared to established German competitors. We do not sell injection blow molding machines.

Site oficial: https://lekamachine.com

Bekum (German OEM with strong local agent)

Bekum is another top-tier German manufacturer with a long history and a stellar reputation for quality. In Turkey, they are represented by a dedicated and knowledgeable agent, Irtem, who provides local sales, service, and support. This makes them a very safe choice for companies wanting German precision with reliable local access.

Principais produtos

Bekum is known for its HYBLOW series of hybrid shuttle machines that offer a great mix of speed and energy savings. Their BA series is a workhorse for industrial packaging. They have strong offerings in both continuous extrusion and accumulator head platforms.

Prós

Proven machine reliability and long life. Strong and experienced local agent for support in Turkey. Excellent reputation in packaging for food, beverage, and chemicals. High resale value.

Contras

Represents a significant capital investment. Machine configurations are high-quality but can be less flexible than some competitors. May not be the fastest option for delivery.

Site oficial: https://www.bekum.com

SE-KA MAKINA (Turkish manufacturer)

SE-KA MAKINA is a well-established domestic manufacturer based in Istanbul. Choosing a local builder offers clear advantages in terms of communication, service responsiveness, and spare parts availability. They have a deep understanding of the Turkish market and the specific needs of local producers.

Principais produtos

SE-KA specializes in accumulator head Extrusion blow molding machine models designed for producing large industrial items like jerry cans, drums, water tanks, and floating docks. Their machines are known for being robust and reliable.

Prós

Excellent local support and service response. No import complications or customs delays for parts. Competitive pricing compared to European imports. Deep experience in large-part molding for the Turkish industrial sector.

Contras

Technology and control systems may not be as advanced as the top German or Italian brands. Portfolio is more focused on large parts, with fewer options for high-speed packaging.

Site oficial: http://www.sekamakina.com.tr

Plasmak (Turkish manufacturer)

 

Plasmak is another leading Turkish manufacturer of plastic processing machinery, including a range of Extrusion blow molding machine models. Based in Istanbul, they offer the benefit of domestic production, making them highly accessible for sales, trials, and after-sales service across the country.

Principais produtos

Plasmak offers a range of shuttle machines suitable for producing containers from 50 ml up to 30 liters. This makes them a versatile option for companies producing a variety of bottles and jerry cans for the food, cosmetic, and household chemical industries.

Prós

Strong domestic presence ensures fast service and support. Good value and competitive initial investment cost. Easy communication and project management in Turkish. Flexible machine designs for diverse packaging needs.

Contras

May not offer the same level of energy efficiency or cycle speed as the latest all-electric European models. Limited portfolio for very large industrial parts compared to specialists.

Site oficial: https://plasmak.com

SMI Group (Italian OEM with Turkish subsidiary)

SMI is a major Italian packaging machinery manufacturer with a direct subsidiary in Istanbul. While widely known for their stretch blow molding and packaging lines, they also offer a solid range of Extrusion blow molding machine options. Their integrated approach means they can deliver complete turnkey production lines.

Principais produtos

SMI’s EBS series of Extrusion blow molding machine is part of their larger portfolio. They offer both shuttle and rotary wheel models, often integrated into complete lines with filling and packing equipment, which is a major advantage for beverage and liquid food producers.

Prós

Direct Turkish subsidiary provides reliable local support. Ability to provide fully integrated, single-source packaging lines. Strong expertise in the beverage and food sectors. Modern, efficient machine technology.

Contras

Extrusion blow molding is a smaller part of their overall business compared to stretch blow molding. Their focus is primarily on the food and beverage packaging market.

Site oficial: https://www.smigroup.it

Plastiblow (Italian OEM with local agent)

 

Plastiblow is an Italian company that has been specializing in Extrusion blow molding machine technology for decades. They were one of the early proponents of all-electric technology, and their machines are recognized for their precision, low energy use, and suitability for cleanroom environments. They have a local agent in Turkey for sales and service.

Principais produtos

Their main offering is a range of all-electric shuttle machines that are ideal for producing containers for cosmetics, pharmaceuticals, and food. They are particularly strong in co-extrusion for multilayer bottles.

Prós

Market leaders in all-electric technology, offering significant energy savings. High precision and repeatability, ideal for high-value products. Quiet and clean operation. Good local agent support.

Contras

Higher initial investment for their all-electric technology. Portfolio is focused on small to medium-sized containers, not large industrial drums.

Site oficial: https://www.plastiblow.it

Hesta (German OEM with local agent)

Hesta is a German manufacturer that builds compact, fast, and efficient Extrusion blow molding machine models. They are an excellent choice for producing small containers at very high speeds. Their machines are known for their small footprint, making them ideal for factories where floor space is limited. They are supported by a local agent in Turkey.

Principais produtos

Hesta focuses on small, single and double-station shuttle machines. Their all-electric models are extremely fast and energy-efficient, perfect for producing bottles for cosmetics, personal care, and household chemicals from 5 ml up to 5 liters.

Prós

Very high speed and output for small bottles. Extremely energy efficient. Compact machine design saves factory floor space. High level of German engineering and quality.

Contras

Only suitable for small to medium-sized containers. Not designed for large jerry cans or industrial parts. Premium technology comes at a higher price point.

Site oficial: https://www.hesta.de

Magic MP (Italian OEM with local agent)

Magic is another innovative Italian manufacturer that specializes exclusively in all-electric Extrusion blow molding machine technology. They are known for their focus on reducing energy consumption and improving usability. Their presence in Turkey through a local agent makes their advanced technology accessible to the market.

Principais produtos

Magic offers a full range of all-electric shuttle machines, from small models for pharmaceutical bottles to larger machines capable of producing 30-liter jerry cans. Their controls and software are designed to be user-friendly.

Prós

Entirely all-electric portfolio, leading to major energy savings. Wide range of machine sizes. Strong focus on innovation and user-friendly controls. Supported by a local Turkish representative.

Contras

As a technology-focused company, the initial investment can be high. The brand might be less known in Turkey compared to German competitors.

Site oficial: https://www.magicmp.it

Techne (Italian OEM with local agent)

 

Techne is a well-respected Italian manufacturer that builds Extrusion blow molding machine solutions for a variety of industries, with a strong focus on industrial packaging. They offer both shuttle and long-stroke machines, providing flexibility for different container sizes and shapes, and are supported by a local agent.

Principais produtos

Techne’s shuttle machines are used for everything from food to lubricant packaging. Their long-stroke models are particularly well-suited for producing large containers and jerry cans efficiently.

Prós

Strong reputation in the industrial packaging sector. Flexible machine platforms. Good balance of performance and price. Solid local agent network for support.

Contras

May not be the market leader in the latest all-electric technology. Less focus on high-speed packaging compared to some rivals.

Site oficial: https://www.technemachinery.com

Factors to Consider When Choosing a Extrusion blow molding machine Manufacturer for a Startup

If you’re a startup, your priorities are different. Cash flow is king. You need a machine that is simple to operate, reliable, and doesn’t have a huge learning curve. Delivery time is critical; you can’t wait 12 months for a machine when you have customers to serve now. Look for a supplier who provides excellent training in Turkish and has a predictable Total Cost of Ownership (TCO).

Proximity of service is also more important. A major breakdown can be fatal for a young company, so you need a partner who can get a technician to your factory in a day, not a week.

How to Find a Extrusion blow molding machine Manufacturer for Your Startup

My advice is to start with a shortlist of 3 to 5 suppliers from the list above. Be very clear about your product, your material (e.g., HDPE), and your target output. Ask for a pilot run using a mold for your actual product. Go see the machine run. Measure the output, scrap rate, and energy use yourself.

Most importantly, talk to their existing customers in Turkey. A 30-minute phone call with another plant manager is worth more than any sales brochure. Insist on a clear Service Level Agreement (SLA) that defines response times for service and spare parts delivery before you sign anything.

Domestic vs. Overseas Extrusion blow molding machine Manufacturers

Choosing a domestic Turkish manufacturer like SE-KA or Plasmak gives you unbeatable responsiveness and easy communication. Overseas manufacturers from Germany or Italy offer leading technology but often at a higher price. An overseas supplier with a direct subsidiary or a strong, established agent in Turkey can give you the best of both worlds.

A hybrid approach, like the one we offer at LekaMachine, involves overseas manufacturing to keep costs competitive, combined with a direct support model that manages logistics and service efficiently. This can be a great option for balancing cost, quality, and speed.

Maintenance, Spare Parts, and SLAs

Before you buy, get a list of critical spare parts and their prices. Ask where they are stocked. A supplier with a parts depot in Turkey can get you a replacement component in 24 hours. If parts have to come from Germany or China, you could be down for a week waiting for shipping and customs clearance.

A good Service Level Agreement (SLA) should have clear targets for technician dispatch time and Mean Time To Repair (MTTR). Remote diagnostics, where a technician can log into your machine online, can solve many problems instantly and should be a standard feature.

Installation, Commissioning, and Ramp-Up

The purchase process isn’t over when the machine is delivered. A Factory Acceptance Test (FAT) should be done at the manufacturer’s site. Then, a Site Acceptance Test (SAT) happens in your factory. These tests should follow a clear checklist to confirm the machine meets all agreed-upon specs.

Make sure the supplier provides a detailed training plan for your operators and maintenance staff, in Turkish. A smooth ramp-up to full production depends on your team feeling confident with the new equipment. Remember to plan the installation around Turkish holidays to avoid delays.

Pilot Runs and Acceptance Criteria

Never buy a machine based on a brochure or a simulation. I strongly recommend a time-boxed pilot run. This means running the machine for a set period (e.g., 4-8 hours) with your production mold and your specific grade of resin. This is your chance to verify the cycle time, energy consumption, and scrap rate in the real world. This data becomes the acceptance criteria for your SAT.

Total Cost of Ownership and ROI Modeling

A true Return on Investment (ROI) model goes beyond the purchase price. You need to calculate your TCO. This includes the machine price, plus the estimated costs of energy, labor, spare parts, and routine maintenance over several years. Use your local electricity rate in TRY per kWh to get an accurate energy cost.

The machine that has the lowest TCO is often the better long-term investment, even if its initial price is higher. Your supplier should be able to help you build this model based on your specific production scenario.

Operator Training and Change Management

Your operators are key to getting the most out of your investment. Look for machines with a modern Human-Machine Interface (HMI) that is intuitive and available in Turkish. A good machine allows you to save “recipes” for each product, so an operator can load the settings for a specific bottle with a single touch. This ensures consistency across different shifts.

Good training should include not just how to run the machine, but also basic troubleshooting and preventive maintenance tasks. This empowers your team and reduces your reliance on outside technicians.

Digital Connectivity and Data

Modern machines can connect to your factory network. This allows for remote monitoring, so you can check production status from your office or even your phone. It enables the supplier to provide remote diagnostics and support. The machine should also be able to capture key data—cycle times, energy use, scrap rates—and send it to your MES or ERP system. This data is essential for tracking your Overall Equipment Effectiveness (OEE).

Case Studies and Benchmarks

When talking to suppliers, ask for case studies from companies like yours. For example, a dairy producer in Izmir might have cut their energy use by 40% by switching from an old hydraulic machine to a new all-electric one. An automotive parts supplier in Bursa might have reduced their scrap rate by 15% thanks to better parison control on a new accumulator head machine. These real-world examples, especially from other Turkish companies, are powerful proof of a machine’s capabilities.

Lista de Verificação de RFQ e Avaliação de Fornecedores

When you send out your Request for Quotation (RFQ), be specific. Don’t just ask for a price. Ask for guaranteed kWh consumption per 1,000 bottles. Ask for a video of a mold changeover and the exact time it takes. Request a detailed preventive maintenance schedule and the cost of a critical spares kit. Demand a map of their service technician coverage in Turkey and their official SLA response times. Finally, ask for at least three references in Turkey that you can call.

Outras Opções Além de Fabricantes de Máquinas de Sopro por Extrusão

Buying a new machine isn’t your only option. You could partner with a contract manufacturer (toll blow molder) to produce your bottles for you. This avoids the capital investment and is a good way to start. You could also look at buying a refurbished machine, though this comes with risks. Finally, for certain applications requiring high clarity (like some juice bottles) or threaded necks with very high precision, other processes like injection blow molding or stretch blow molding might be more suitable. I sell stretch blow molding machines, but not injection blow molding machines.

Conclusão

The best Extrusion blow molding machine for your company in Turkey is the one that fits your products, backed by a partner you can trust. Your decision should be based on three things: choosing the right machine platform for your needs (shuttle, rotary, or accumulator), verifying the supplier’s ability to provide fast, local service and parts, and calculating a realistic Total Cost of Ownership based on Turkish energy and labor costs.

Use this guide to create a shortlist, ask tough questions, and demand real performance data. This approach will lead you to a smart investment that will serve you well for years to come.

links externos:

  • Plast Eurasia İstanbul: The largest annual plastics industry trade fair in Turkey and the region, where buyers can see the latest machinery and meet suppliers in person. https://plasteurasia.com/en/
  • PAGEV (Turkish Plastics Industry Foundation): The leading industry association in Turkey, providing market data, reports, and standards for the Turkish plastics sector. https://www.pagev.org/en
  • Plastics Technology Magazine: A major global trade publication offering expert articles on blow molding processes, materials, and new technologies. https://www.ptonline.com/zones/blow-molding
  • K Show (Düsseldorf, Alemanha): A principal feira mundial de plásticos e borracha, que estabelece tendências globais e apresenta tecnologia de ponta com influência direta no mercado turco. https://www.k-online.com
  • UL Prospector® (Banco de Dados de Plásticos): Recurso técnico essencial para engenheiros e compradores pesquisarem e compararem propriedades de diferentes resinas plásticas (como HDPE, PP) de diversos fornecedores. https://www.ulprospector.com/en/plastics

 

 

Desbloqueie o processo de aquisição profissional de máquinas de moldagem por sopro agora mesmo!

    Slany Cheung

    Slany Cheung

    Autor

    Olá, eu sou Slany Cheung, gerente de vendas da Lekamachine. Com 12 anos de experiência no setor de máquinas de moldagem por sopro, tenho um profundo conhecimento dos desafios e das oportunidades que as empresas enfrentam para otimizar a produção e aumentar a eficiência. Na Lekamachine, somos especializados em fornecer soluções de moldagem por sopro integradas e totalmente automatizadas, atendendo a setores que vão desde cosméticos e produtos farmacêuticos até grandes contêineres industriais.

    Por meio dessa plataforma, pretendo compartilhar percepções valiosas sobre tecnologias de moldagem por sopro, tendências de mercado e práticas recomendadas. Meu objetivo é ajudar as empresas a tomar decisões informadas, aprimorar seus processos de fabricação e permanecer competitivas em um setor em constante evolução. Junte-se a mim para explorarmos as mais recentes inovações e estratégias que estão moldando o futuro da moldagem por sopro.

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